Big Coroplast Pumpkin

From diychristmas.org wiki
Jump to navigation Jump to search

This big coro pumpkin has been a Halloween favorite of our visitors for many, many years.

0-bigpumpkin.JPG

Materials

  • Large coro pumpkin (originally purchased from HolidayCoro.com)
  • 2x4's for framing
  • Assorted washers, sheetrock screws
  • Wireless Renard controller & AC SSRs, short cat5 cables.
  • 8 strings of mini-lights
  • Suitable AC SSRs to control the lights
  • 1/4" plywood sheet for back
  • Flat black paint
  • 4 1"-long piece of PVC pipe for standoffs (to protect the mini-lights)
  • Metal door handle
  • Misc. extension cords

Assembly

  • A box frame was made out of 2x4s and the coro face mounted on it.
  • Lights were inserted from the back through the pre-punched holes in the coro.
  • Controller and SSRs were mounted inside the box.
  • A multi-outlet terminal strip was included for the electronics.
  • After testing, the back was mounted and painted.
  • To protect the mini-light bulbs, four 1" standoffs were mounted on the four front corners of the face. This allows the whole box to rest against a wall without fear that the bulbs will be crushed or pushed back into the inside.

1-front.JPG 2-back.JPG 3-controller side.JPG

4-power.JPG 5-finished back.JPG 6-handle.JPG

Since all the visitors were on-foot, we needed outdoor sound. We put a clock radio inside a marine battery box for protection and put the speakers on either side of the display. We used our FM transmitter to transmit the music to the radio.

7-radio.JPG